At Rtork CONTROLS we provide professional flange management and joint integrity programs on both construction and maintenance projects across the energy and infrastructure sector. We fully understand the environmental and economic factors that drive the requirement of leak free systems. In recent years, the management of bolted flange connection has been highlighted as a major factor in reducing leaks and fugitive emissions.
Our track record of consistently achieving a high percentage of “Leak Free” joints is unmatched and we offer our customers a leak free guarantee, meaning that if it does leak, we will fix it at our own cost. This benefits our customers certainly on cost, maximizes plant uptime and improves health, safety and environmental performance.
An integral part to the successful management of bolted flange connections is the technical information that is provided to our technicians. Our bespoke System Integrity Management (SIM) software calculates precise data, which takes into account considerations such as flange type, gasket type, bolt material and lubricant coefficient. As well as supplying this accurate data our system gives our client peace of mind with full traceability of works carried out. All technical and mechanical data is compiled during all operations and gives critical time saving information for future planning of maintenance, shutdowns and outages.
SIM software considers Joint integrity including Flange Management on an end to end basis. It is real time, web based and designed for life of asset use. As well as adding value the use of SIM software saves our customers money.
Functionality features include flange management, multi-tool bolt calculator, full joint history, linkage and overlay capability for all construction, precommissioning and shutdown activities, live data feed, electronic work pack and report generation, video and pdf holding and automated change function.
The software can be utilised across various assets and locations at the construction stage and then easily consolidated during the hook up phase ready for operations.